UltraGlow Conventional Treatments

INDUCTION & Other processes
Engineers' ideas are as distinctive as their company's products. But every engineer is concerned about improving quality as defined by their customers. These two factors dictate that no single process can be best for all case hardening needs.

That's why AHT offers you an expanded family of UltraGlow processes. Now you can specify induction hardening as well as:

  • Carburizing
  • Carbonitriding
  • Cryogenic Treatment
  • Quench &Temper
  • Stress Relieving
  • Annealing
  • Cleaning
  • Duplex Hardening

Serving world class manufacturers like Ford, John Deere and Chrysler, to smaller companies of all types...AHT has the maximum performance option for you.

Perhaps the most crucial elements of a part's performance are its extended wear and fatigue life characteristics: how long it performs. The most significant competitive advantages that AHT UltraGlow offers across the board, are those of wear reduction and improved fatigue life.

AHT's induction process, shown above, will heat regular and irregularly-shaped parts. It is clean, energy efficient, and provides high production rates with precise control to minimize work piece distortion.

Specify UltraGlow Induction Hardening When You Want:
  • Selectivity of area hardened
  • Distortion control
  • Short processing times
  • Minimal decarb & Scale formation
  • Various size parts
  • Less costly steel usage

Applications
UltraGlow induction hardening is a selective heating process normally applied to carbon, medium carbon alloy, carburized parts and/or pearlitic cast irons.

Work Piece Capacity
Length 40 in. (1016 MM) Weight 150 lbs. (68 Kg)

NOTE: Please check with us for particulars about your special needs; we are constantly adding new resources to enlarge our capabilities.

Metallurgical Service Full Story
AHT's full service UltraGlow induction processing includes:

  • On site problem solving/metallurgical consulting
  • Complete metallurgical reports on finished parts
  • Failure analysis on problem parts
  • SPC on part processing, with ongoing reporting procedures
The Induction Process
This process consists of heating a small area of a part using induced electric currents. Hardening occurs when the part is rapidly cooled from a temperature above the transformation range; using quenchants such as water, oil, etc.

Carburize
This is a surface or case hardening process normally applied to low-carbon steel alloys. During processing, carbon is diffused into the surface of the parts at elevated temperatures. Hardening occurs to this "carburized case" by quenching in oil from above the transformation range resulting in a hard surface for wear resistance and a soft core for ductility. Typical case depths achieved range from .020" to .050".

Carbonitride
Similar to carburizing except carbon and nitrogen are diffused into the surface of the parts. The nitrogen addition increases hardenability of the steel allowing a lower alloy, less expensive steel to be used. Typical case depths achieved range from .005" to.030".

Cryogenic Treatment
Exposing to suitable subzero temperatures for the purpose of obtaining desired conditions or properties such as dimensional or micro structural elimination of retained austenite, it is usually followed by tempering.

Work Load Size - 60" x 30" x 30"

Quench & Temper
This process is for hardening medium carbon alloy steel. This consists of heating the parts to a temperature above the transformation range and rapid cooling to room temperature, usually using an oil quench. This may be performed in air or in a controlled atmosphere to protect the part's surface. Parts are then reheated to a low temperature to temper to the desired final hardness range. Quench & temper of medium carbon alloy steels increases both strength and hardness.

Stress Relieve
This is a process using controlled heating and cooling to relieve machining or welding stress from large parts or weldments. Time and temperature relationships are developed based on prior hardness requirements or by the size and complexity of weldments. Stress relieving will minimize part distortion during subsequent heat treatment or while in service.

The stress relief furnace treats 5x4x8' work pieces up to 1200° (F) maximum.

Annealing
This process consists of heating to a temperature above or slightly below the transformation range followed by slow, controlled cooling. Annealing is used to develop a soft easily machined structure. Annealing is usually followed by some type of hardening process after machining.

Cleaning
Sweco vibratory cleaning is available to produce clean,
attractive looking parts.

Duplex Treatments
Ion plus induction to produce deep heating characteristics with very high surface wear resistance.


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Advanced Heat Treat Corp.

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