UltraGlow® Ion Nitriding

UltraGlow® Ion Nitriding (also known as Pulse Plasma Nitriding) is a case-hardening treatment which uses glow discharge technology to introduce nitrogen ions to the surface of a metal for diffusion into the part.

This process is carried out in a vacuum vessel where a high-voltage electrical charge forms plasma, causing nitrogen ions to accelerate and impinge on the metal. When the nitrogen ions bombard the part they heat up the metal, clean the surface, and absorb nitrogen into the surface. This process is sometimes referred to as ion nitrocarburizing or plasma ferritic nitrocarburizing (FNC).

Download our PDF chart showing typical materials and their respective HRC Equivalent Surface Hardness and Typical Case Depths with UltraGlow® Ion Nitriding

Benefits of UltraGlow® Ion (Pulse Plasma) Nitriding:

  • Extends part/tool life
  • Selective hardening process
  • Reusable masking (versus coatings or other surface treatments)
  • Adds performance, fatigue strength and endurance
  • Enhances surface lubricity
  • Reduces erosion
  • Increases material flow in molds and dies
  • Improves corrosion resistance
  • No post-process machining
  • Improves wear resistance
  • Zero to minimal growth/distortion
  • Precise and versatile
  • Environmentally friendly process (i.e. free of toxic salts, ammonia and any other toxic gases)
  • Phase controllable compound zone (or white layer)

Advanced Heat Treat Corp. UltraGlow® Ion (Pulse Plasma) Nitriding Capabilities:

The working parameters of Advanced Heat Treat Corp.'s ion nitriding equipment are very large, up to 160" in diameter, 360" in length, and up to 60,000 lbs. in weight. Advanced Heat Treat Corp.'s UltraGlow® Ion Nitriding is your answer to an economical way of heat treating rolls, shafts, extruder screws, and much more, and is offered at three Advanced Heat Treat facilities: Cullman, Alabama, Monroe, Michigan and Waterloo, Iowa.

Click here to be taken to the download page:

The Pros/Cons and Similarities of Gas and Ion (Plasma) Nitriding

Click here to read more about UltraGlow® Ion Nitriding or see applications here.

Read the technical paper, authored by Advanced Heat Treat Corp.'s Dr. Edward Rolinski and Gary Sharp: "When and Why Ion Nitriding/Nitrocarburizing Makes Good Sense"

Related Videos:

What does Ion (Plasma) Nitriding look like and how does it work?


 

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